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Turnout Tram Track Fastner

This turnout fastening system is derived from the CMA Model, with the majority of its components conforming to national railway standards or metrogeneric specifications. Extensive field applications have demonstrated its technical maturity, consistent performance, and proven reliability.
Model: CM-DC

    APPLICATION
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    COMPONENT MATERIALS
    Screw spikes
    Flat washers
    Non-standard turnout rails
    Elastic clips
    Insulated gauge pads
    Elastic under-rail pads
    Positioning plates
    Baseplate end pieces
    Connecting baseplates
    Ferrules and screw-threaded reinforcing bars
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    KEY TECHNICAL PARAMETERS
    MATERIAL AND PROCESS ADVANCEMENTS

    Critical components of the tram rail fastening assembly are manufactured via injection moulding using glass‑fibre‑reinforced polyamide. This process substantially enhances mechanical properties—tensile strength, impact resistance, and fatigue life—while eliminating the corrosion susceptibility, inadequate insulation, and poor damping inherent in metallic equivalents. Dimensional stability and batch‑to‑batch consistency are notably improved, ensuring reliable performance across all grooved rail fastening applications.

    COST‑EFFICIENT MANUFACTURING STRATEGY

    Select components adopt a two‑stage process: initial injection moulding followed by precision engraving. This approach accommodates the diverse dimensional requirements of turnout tram track fasteners without necessitating dedicated moulds for each variant. Tooling investment and production lead times are significantly reduced, offering economical flexibility for tram track fastening system configurations where customised geometries are frequently encountered.

    ADJUSTABILITY AND MAINTENANCE ACCESSIBILITY

    The fastening assembly permits substantial vertical and horizontal adjustments. Gauge fine‑tuning is achieved by simply replacing gauge blocks, while elevation corrections are effected by inserting shims of appropriate thickness—both operations requiring minimal specialised tooling. This adjustability greatly facilitates track maintenance and renewal after commissioning, rendering the tram rail fastening system particularly adaptable to variable geological conditions and differential settlement scenarios common in urban transit corridors.

    UV PROTECTION FOR ELEVATED SECTIONS

    For tram track fastening system components deployed on elevated viaducts or exposed alignments, select parts are furnished with metallicised surface treatment. This measure effectively mitigates polymer degradation induced by prolonged solar ultraviolet exposure, preserving the mechanical integrity of the grooved rail fastening assembly throughout its design service life. The metallicised layer also contributes additional abrasion resistance without compromising the insulating properties of the base substrate.

    PROVEN APPLICATION IN TURNOUT ZONES

    The turnout tram track fastener variants within this system share the same material and manufacturing philosophy, ensuring consistent performance across switch and crossing areas where loading conditions are most demanding. Field experience confirms that each fastening assembly maintains secure rail retention and precise gauge control, even under the complex wheel‑rail interactions characteristic of tramway turnout geometries.

    Quality Assurance

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    Before leaving our factory, the ballast mats will be tested strictly according to standard requirements . For customers who require more, we carry out type tests at our in-house testing centre. 

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    Custom Mould Design & Manufacturing

    – In-House, Start to Finish
    Our Mould Engineering Department operates a full digital workshop equipped with more than 20 CNC machines, including machining centres, spark eroders, and wire cutters. This allows us to design and manufacture a wide range of moulds for the rail transit industry – injection moulding, rubber, SMC, and specialised types such as auto-core-pulling bush moulds.

    Annual output stands at 300 sets of moulds and tooling.

    If your project calls for a non-standard shape for Elastic Ballast Mat, a special material, or a unique production feature, we have the equipment and the experience to deliver.
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