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Rail Transit Pre-Embedded Insulation Bushing

Application: Embedded in concrete sleepers (standard or short) during casting; serves as the threaded anchor for rail fastening spikes, which are screwed in and torqued to secure the assembly.
Material & Process: Glass-fiber-reinforced PA66, injection-molded.
Performance Parameters:
Pull-out resistance: >150 kN (value varies with sleeve size).
Electrical insulation resistance: >10⁸ Ω.
Moisture drainage rate: >0.5%.

    description1

    Rail-Transit-Pre-Embedded-Insulation-Bushing01_02

    Application

    Embedded in concrete sleepers (standard or short) during casting; serves as the threaded anchor for rail fastening spikes, which are screwed in and torqued to secure the assembly.

    Technical Specifications

    No.

    Image

    Name

    Dwg.No.

    Model

    Application

    1

     Rail Transit Pre-Embedded Insulation Bushing02

    Insulation bushing

    DTB-14

    T25×130

    Suitable for Type III rail fastenings; Type I and Type II inspection pits, and DJK5-1 type fastenings.

    2

     Rail Transit Pre-Embedded Insulation Bushing03

    Insulation bushing

    DTB-15

    T30×130

    Suitable for DTIII model、DTVI2 model、DTVII model fasteners

    3

     Rail Transit Pre-Embedded Insulation Bushing04

    Insulation bushing

    3396

    T30×120

    Suitable for Turnout

    4

     Rail Transit Pre-Embedded Insulation Bushing05

    Insulation bushing

    9675-1-7

    T30×110

    Suitable for conduct rail

    5

     Rail Transit Pre-Embedded Insulation Bushing06

    Insulation bushing

    9705-8

    T30×135

    Suitable for WI-2 type fastener

    6

     Rail Transit Pre-Embedded Insulation Bushing07

    Insulation bushing

     

    T25×119

     

    7

     Rail Transit Pre-Embedded Insulation Bushing08

    Insulation bushing

    KZJL05-1

    T16×130

     

    8

     Rail Transit Pre-Embedded Insulation Bushing09

    Insulation bushing

    KZJL05-1

    T16×130

     

    9

     Rail Transit Pre-Embedded Insulation Bushing10

    Insulation bushing

    GZG-00-6-11

    T53×110

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    Production Capacity & Quality Assurance

    Our injection molding workshop is built for real production capacity—no exaggeration.
    We operate:
    22 injection molding machines
    5 compression molding presses
    20 auxiliary units
    Annual output:
    15 million pieces of nylon and polyester products
    100,000 sets of rail power supply protection products
    500,000 sets of vibration and noise damping products
    This covers insulated rail gauge blocks, fastener components, and transit protection systems. No vague claims—just numbers that prove we can handle bulk orders and tight deadlines.

    CNAS-Accredited In-House Testing Center

    All incoming raw materials and finished Insulated Bushings undergo thorough physical and chemical performance testing at our CNAS-accredited testing center. Tests cover insulation resistance, hardness, shear strength, impact resistance, water absorption, and more.

    We perform testing both before production and prior to shipment. This two-step process ensures full compliance with standards and guarantees that every component of our track rail fastening system accessories meets the precise requirements of your rail line.
    about
    Custmized Railway Ballast Vibration Reduction Mat EN Standard101

    Custom Solutions for Rail transit Pre-embedded insulation bushing

    If your rail line needs specialized vibration and noise damping solutions, our expert team is here to help. We have over 30 engineers with more than 30 years of experience in rail vibration and noise control, enabling us to craft customized solutions tailored to your specific operating conditions.
    For custom product needs like Insulated Bushings and Rail Transit Pre-embedded Insulation Bushings, our in-house mold manufacturing workshop offers a significant advantage. With an annual capacity of over 300 molds, this facility supports the development of tailored track rail fastening system accessories.

    By managing mold production internally, we ensure strict quality control and functionality, while avoiding the delays and risks linked to outsourcing. This approach provides your project with more preparation time and a smoother delivery process.
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